Summary by TwinMind · 55m 0s
Summary by TwinMind · 55m 0s

Lecture 37: Resonant Converters: Matching Networks

Lecture 37: Resonant Converters: Matching Networks

MIT OpenCourseWare

MIT OpenCourseWare

Rectifier Modeling as Equivalent Resistance

  • Full bridge rectifier with capacitive load (C big) and load resistor RDC
  • Sinusoidal input current I sin(ωt) creates rectified current IX
  • Average value of IX = (2/π) × I
  • Output power = (2/π) × VD × I
  • AC side sees square wave voltage VRE with fundamental component
  • Fundamental of square wave = (4/π) × VD × sin(ωt)
  • Equivalent AC resistance RA = (4/π) × VD/I
    • Alternative expressions: RA = (8/π²) × VD²/Power = (8/π²) × RDC
  • Enables modeling rectifier as resistor for power transfer analysis under fundamental harmonic approximation

Series Resonant DC-DC Converter Structure

  • Half bridge inverter (VDC input) → LC tank → transformer (N1:N2) → rectifier → VD output
  • Inverter output VIN: square wave between VDC and 0, period 2π/ωs
  • Fundamental harmonic approximation assumes sinusoidal tank current IL
  • High Q tank loaded by rectifier system ignores harmonic currents
  • Only fundamental components matter for power transfer

Converter Gain Analysis Model

  • Inverter gain (GI): V_inverter1/VDC = 2/π (for half bridge)
  • Tank gain (GT): |VR1|/|V_inverter1| - frequency dependent, controls power
  • Transformer gain (GX): |VRE1|/|VR1| = N2/N1
  • Rectifier gain (GR): |VD|/|VRE1| = π/4 (for full bridge)
  • Total voltage gain: VD/VDC = GI × GT × GX × GR
  • Tank gain is primary control variable via switching frequency

Tank Gain Characteristics

  • Tank quality factor: Q = √(L/C)/Rr
  • At resonance: tank gain = 1 (LC acts as short circuit)
  • Above resonance: net inductive reactance causes voltage division, gain drops
  • High Q: steep gain vs frequency characteristic
  • Low Q: gradual gain vs frequency characteristic
  • Operating point determined by required conversion ratio and load power

Control Strategy and Operating Modes

  • Primary control: vary switching frequency to adjust tank gain
  • Load variations affect equivalent AC resistance Rr
  • Different power levels create different tank gain curves
  • Light load challenges: tank Q approaches zero, wide frequency ranges
  • Alternative control methods:
    • Burst control (on/off operation using output capacitor)
    • Phase shift control
    • Outphasing control
    • PWM control variants

Design Trade-offs and Applications

  • Advantages:
    • Zero voltage switching capability at high frequencies
    • High efficiency possible (>96%)
    • Compact size for high power density
  • Disadvantages:
    • Higher peak voltage/current stresses vs PWM converters
    • Complex analysis and control modeling
    • Poor power factor due to reactive components
  • Tank topology choices:
    • Series resonant: gain ≤ 1, poor light load performance
    • Parallel resonant: high voltage gain possible, better light load
    • LCC/LLC tanks: combined properties

Induction Cooker Case Study

  • Single switch quasi-resonant converter
  • LC tank with inductor doubling as heating coil
  • Ferrite pieces direct magnetic field to pan (load)
  • Switch on: constant voltage ramps inductor current
  • Switch off: parallel resonance rings voltage up/down
  • Zero voltage switching with single active switch
  • Power control via switch on-time duration
  • High power factor operation:
    • Current ramp proportional to rectified line voltage
    • Power proportional to line voltage squared
    • Switching frequency >> line frequency
  • Demonstration specifications:
    • Peak voltage: 700-800V
    • Peak current: 70A at 1800W
    • Burst mode at low power (500W)
  • Cost effective: $50 retail price due to simple topology