Summary by TwinMind · 7m 55s
Summary by TwinMind · 7m 55s

TSMC's Newest R&D Fab in Taiwan

TSMC's Newest R&D Fab in Taiwan

Asianometry

Asianometry

TSMC Global R&D Center Opening Ceremony

  • July 28, 2023: TSMC inaugurated Global R&D Center in Hsinchu, Taiwan
  • Building also referred to as Fab 12 Phase 8
  • Functions as TSMC's version of Bell Labs
  • Purpose: experiment with processes/operations for Leading Edge nodes (N2, N1.4, etc.)
  • Process: R&D fab masters recipe → rollout to major wafer fab centers in Taichung/Tainan
    • N2 big rollout: Hsinchu and Taichung
    • N1.4 planned: Longtan

Bausan Manufacturing Zone Development

  • Location: Bausan township (10 villages), hilly suburb adjacent to Hsinchu
  • Historical context: displaced century-old Hakka village Dachi
    • Former population: ~2,000 residents plus temple
    • TSMC land acquisition started 2019
    • Villager relocation required, protests over land prices
  • Construction timeline:
    • Ground breaking: 2020
    • Opening: 2023 (3-year delay due to pandemic, construction difficulty)
  • Land preparation: leveled mountains/hills, massive dirt piles visible
  • Infrastructure: roads still being built, expensive houses appearing on distant hills

Planned Expansion

  • 7 additional factories planned around R&D Center (all Leading Edge)
  • First: N2 Fab (Fab 20)
    • Construction status July 2023: steel shell only
    • Scheduled high volume production: 2025
  • Equipment installation still ongoing at R&D Center

Morris Chang's Speech Key Points

  • Attendee: Morris Chang (92-year-old founder/former chairman)
    • First company event since 2018 retirement
    • Audience reaction: women on balcony shouted "Grandpa I love you"
    • Side note: completed second volume of autobiography

Speech Themes:

  1. R&D Team Recognition
    • Thanked team for semiconductor industry contributions
    • Noted contributions put TSMC in military planners' thoughts
    • Questioned whether military attention deserved thanks
  2. Technological Independence
    • Emphasized internal/independent technology development
    • Historical example: Early days with Philips (co-investor)
      • Philips requested TSMC adopt their CMOS technologies
      • TSMC licensed 5-10 years as patent umbrella
      • Insisted on developing own technology
      • 30 years to achieve technological leadership (marked by 7nm node)
    • Reference to early 2000s: legendary 6-man R&D team
      • Developed copper interconnect technology variant
      • First to ship working 130nm process node
  3. R&D-Manufacturing Integration
    • R&D and manufacturing must work closely together
    • Innovation alone insufficient - scale matters
    • Key question: which company brings innovations to high volume production first
  4. Caution Against Complacency
    • Story from Texas Instruments days about British Navy
    • 19th century: world's most powerful navy
    • 20th century: inaugurated massive Admiralty Extension building
    • Building marked Navy's historical high point before decline
    • Warning: don't be like British Navy declining after getting big building

R&D Investment Analysis

  • 2022 TSMC R&D spend: $5.5 billion (7% of revenues)
  • Comparison with major tech companies:
    • Amazon: $46.5 billion
    • Alphabet: $34 billion
    • Apple: $23.5 billion
    • Intel: $17.5 billion
  • Patent productivity (2022):
    • TSMC: 3,024 US patents (3rd most)
    • Rankings: Samsung, IBM, then TSMC
    • Intel: 2,418 patents

Strategic Questions Raised

  • R&D spend comparability between US tech companies vs TSMC
  • Role of Taiwan's lower living costs in technological advantages
  • Other success factors: automation, scale, fast cycle time, accumulated knowledge
  • Resilience of TSMC's independent approach amid:
    • Economic competition
    • Technological competition
    • Geopolitical pressures
    • Semiconductor industry future challenges